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How to Choose the Right Anti-Torsion Steel Wire Rope for Transmission Line Projects

How to Choose the Right Anti-Torsion Steel Wire Rope for Transmission Line Projects

2025-09-16

The Anti-Torsion Steel Wire Rope is one of the most essential tools in overhead transmission line construction. It prevents conductor twisting, ensures safe pulling, and provides reliable performance in demanding field conditions. However, choosing the right Anti-Torsion Steel Wire Rope size and model is critical for project success.

In this guide, we will explain how to select the correct Anti-Torsion Steel Wire Rope based on project requirements, equipment, and cost considerations.

Why Use Anti-Torsion Steel Wire Rope?

The Anti-Torsion Steel Wire Rope is manufactured from multiple galvanized steel strands with opposite lay directions, creating a torque-balanced structure. This design prevents rotation under load, ensuring:

  • Smooth and safe conductor stringing

  • Reduced risk of cable twisting or damage

  • Higher pulling efficiency and longer service life

Factors to Consider When Choosing Anti-Torsion Steel Wire Rope

1. Voltage Level of the Transmission Line

  • 35–110kV medium voltage projects → 16mm–18mm Anti-Torsion Steel Wire Rope

  • 220–330kV high voltage projects → 20mm Anti-Torsion Steel Wire Rope (most popular choice)

  • 500–750kV ultra-high voltage projects → 22mm–24mm Anti-Torsion Steel Wire Rope

2. Terrain and Span Conditions

  • Flat terrain, short span → 16–18mm Anti-Torsion Steel Wire Rope

  • Hills or medium span → 20mm Anti-Torsion Steel Wire Rope

  • Long span, river crossing, mountain span → 22–24mm Anti-Torsion Steel Wire Rope

3. Matching with Equipment

The Anti-Torsion Steel Wire Rope must match the pulling and tensioning equipment:

  • Small winches/tensioners → 16–18mm rope

  • Medium hydraulic pullers/tensioners → 20mm rope

  • Large pullers/tensioners for heavy-duty work → 22–24mm rope

4. Balancing Cost and Performance

As a direct manufacturer, we supply OEM customizable Anti-Torsion Steel Wire Rope at factory prices.

  • Smaller diameters = lower cost, for light-duty jobs

  • 20mm = best balance of cost and performance

  • Larger diameters = higher safety margin, for heavy-duty projects

Specification Comparison Table

Model Diameter (mm) Breaking Load (kN) Recommended Application
ATWR-16 16 mm 120–140 kN OPGW installation, short spans
ATWR-18 18 mm 150–170 kN Medium-span conductor pulling
ATWR-20 20 mm 180–220 kN Standard transmission line stringing
ATWR-22 22 mm 220–260 kN Long-span, heavy conductor projects
ATWR-24 24 mm 260–300 kN Ultra-high voltage, river/mountain crossings

Frequently Asked Questions (FAQ)

Q1: What is the most commonly used Anti-Torsion Steel Wire Rope size?

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How to Choose the Right Anti-Torsion Steel Wire Rope for Transmission Line Projects

How to Choose the Right Anti-Torsion Steel Wire Rope for Transmission Line Projects

The Anti-Torsion Steel Wire Rope is one of the most essential tools in overhead transmission line construction. It prevents conductor twisting, ensures safe pulling, and provides reliable performance in demanding field conditions. However, choosing the right Anti-Torsion Steel Wire Rope size and model is critical for project success.

In this guide, we will explain how to select the correct Anti-Torsion Steel Wire Rope based on project requirements, equipment, and cost considerations.

Why Use Anti-Torsion Steel Wire Rope?

The Anti-Torsion Steel Wire Rope is manufactured from multiple galvanized steel strands with opposite lay directions, creating a torque-balanced structure. This design prevents rotation under load, ensuring:

  • Smooth and safe conductor stringing

  • Reduced risk of cable twisting or damage

  • Higher pulling efficiency and longer service life

Factors to Consider When Choosing Anti-Torsion Steel Wire Rope

1. Voltage Level of the Transmission Line

  • 35–110kV medium voltage projects → 16mm–18mm Anti-Torsion Steel Wire Rope

  • 220–330kV high voltage projects → 20mm Anti-Torsion Steel Wire Rope (most popular choice)

  • 500–750kV ultra-high voltage projects → 22mm–24mm Anti-Torsion Steel Wire Rope

2. Terrain and Span Conditions

  • Flat terrain, short span → 16–18mm Anti-Torsion Steel Wire Rope

  • Hills or medium span → 20mm Anti-Torsion Steel Wire Rope

  • Long span, river crossing, mountain span → 22–24mm Anti-Torsion Steel Wire Rope

3. Matching with Equipment

The Anti-Torsion Steel Wire Rope must match the pulling and tensioning equipment:

  • Small winches/tensioners → 16–18mm rope

  • Medium hydraulic pullers/tensioners → 20mm rope

  • Large pullers/tensioners for heavy-duty work → 22–24mm rope

4. Balancing Cost and Performance

As a direct manufacturer, we supply OEM customizable Anti-Torsion Steel Wire Rope at factory prices.

  • Smaller diameters = lower cost, for light-duty jobs

  • 20mm = best balance of cost and performance

  • Larger diameters = higher safety margin, for heavy-duty projects

Specification Comparison Table

Model Diameter (mm) Breaking Load (kN) Recommended Application
ATWR-16 16 mm 120–140 kN OPGW installation, short spans
ATWR-18 18 mm 150–170 kN Medium-span conductor pulling
ATWR-20 20 mm 180–220 kN Standard transmission line stringing
ATWR-22 22 mm 220–260 kN Long-span, heavy conductor projects
ATWR-24 24 mm 260–300 kN Ultra-high voltage, river/mountain crossings

Frequently Asked Questions (FAQ)

Q1: What is the most commonly used Anti-Torsion Steel Wire Rope size?